Chevrolet 2010 Camaro Spezifikationen

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P/N: 4LGE020-010 v3.1, 2012-03-12
© 2012 Lysholm
All Rights Reserved, Intl. Copr. Secured
i
1650 Pacific Avenue, Channel Islands CA 93033-9901
Phone: 805 247-0226 Fax: 805 247-0669 www.lysholm.us
Chevrolet Camaro SS
Lysholm Twin-Screw
Supercharger System*
Installation Instructions
2010-2011 Model Year
6.2L LS3/L99
50 State Smog Legal PENDING
*Legal in California only for racing vehicles which may never be used upon a highway
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Inhaltsverzeichnis

Seite 1 - Chevrolet Camaro SS

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Securedi1650 Pacific Avenue, Channel Islands CA 93033-9901Phone: 805

Seite 2 - FOREWORD

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Securedix

Seite 3 - TABLE OF CONTENTS

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured90This supercharger has been factory pre‑lled with special Lys

Seite 4 - COPYRIGHT NOTICE

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured911650 Pacific Avenue, Channel Islands CA 93033-9901Phone: 805

Seite 5 - INSTALLATION INSTRUCTIONS

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured1A. Remove the Front Bumper Cover (FBC):1. Remove the two (2)

Seite 6 - PARTS LIST

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured2B. Disconnect the negative battery terminal (located in the t

Seite 7 - PARTS LIST (CONT'D)

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured3F. Air inlet removal1. Disconnect the vent line running to t

Seite 8

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured4G. Use a 15mm wrench or socket to release the tension from th

Seite 9

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured5I. Remove the driver side upper radiator air shroud by removi

Seite 10 - © 2012 Lysholm

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured6K. Once the coolant is drained, remove the fac-tory clamps se

Seite 11 - 1. PREPARATION / REMOVAL

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured7M. Washer reservior removal1. Locate the windshield washer r

Seite 12

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured8N. Disconnect the driver-side main coil bracket harness by re

Seite 13 - 10MM NUTS

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured9P. Remove the five (5) fasteners securing the driver-side coi

Seite 14

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecurediFOREWORDTake note of the following before proceeding:1. Prop

Seite 15

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured10R. Disconnect the MAP Sensor from the mani-fold located at t

Seite 16

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured11U. Disconnect both ends of the EVAP Line that runs from the

Seite 17

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured12W. Throttle body removal1. Remove the four (4) 10mm headed

Seite 18

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured13Y. Remove the two (2) 15mm headed screws securing the belt t

Seite 19

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured14AA. Remove the 15mm headed nut securing the engine ground wir

Seite 20

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured15AC. Remove the fuel tank cap. Relieve the fuel system pressur

Seite 21

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured16AF. Remove the eight (8) forward most of the ten (10) 8mm he

Seite 22

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured17AG. With an assistant, raise the manifold up and out as shown

Seite 23

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured18AH. Intake manifold component removal1. Carefully remove all

Seite 24

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured19AI. Carefully clean the cylinder head mating sur-faces and l

Seite 25

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecurediiTABLE OF CONTENTSFOREWORD ...

Seite 26

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured20

Seite 27

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured212. DAMPER/CRANK PINNINGA. Lock the engine from rotating and

Seite 28

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured22Fig 2FD. Mark a ¼” drill bit with tape or use a drill stop a

Seite 29

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured23I. Install the supplied new OEM damper retain-ing bolt as fo

Seite 30

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured24

Seite 31 - 2. DAMPER/CRANK PINNING

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured25A. Using a criss cross pattern starting from the center, rem

Seite 32

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured26Fig 3EFig 3FC. Install the supplied replacement heater cool-

Seite 33

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured27E. Using the OEM hardware, install the OEM throttle body ont

Seite 34

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured28Fig 3KFig 3LG. Locate the previously removed coil pack assem

Seite 35 - 3. INSTALLATION PREPARATION

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured29H. Using the supplied ¼-20x.5 screws with washers, attach th

Seite 36

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecurediiiCOPYRIGHT NOTICEThis product is protected by state common la

Seite 37

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured30Fig 3QFig 3RJ. Reconnect the factory spark plug wires to the

Seite 38

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured31A. Attach a supplied 4"x12" 90º molded rubber hose

Seite 39

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured32Fig 4EFig 4FD. While lining up each bracket with the front b

Seite 40

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured33E. Adjust the height of the water cooler so that it is paral

Seite 41 - 4. WATER COOLER INSTALLATION

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured34Fig 4KF. Locate the supplied triangle shaped water reservoir

Seite 42

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured35G. Position reservoir assembly on the passenger side frame s

Seite 43

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured36Fig 4PFig 4QI. Locate a long length of supplied ¾” hose and

Seite 44

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured37J. Using a separate length of the supplied ¾” hose, route th

Seite 45

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured3890°1/2 NPT TO 3/4"HOSE BARB(7P500-034)[FITTING ONBOTTOM

Seite 46

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured39A. Locate the water pump and attach to the water pump bracke

Seite 47

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredivBefore beginning this installation, please read through this

Seite 48

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured40F. Locate the 12-gage ground strap with two (2) eyelets atta

Seite 49 - 5. WATER PUMP INSTALLATION

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured41Fig 5HFig 5IK. Position relay on the passenger side upper ra

Seite 50

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured42N. Using the OEM 13mm headed nut from the power distribution

Seite 51 - DRILL 11/64"

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured43Fig 5MP. Use a butt connector to connect the power wire to t

Seite 52

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured44

Seite 53

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured45A. Locate the supplied washer fluid tank and ensure that the

Seite 54

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured46Fig 6CDRILL 11/64"F. Set the reservoir assembly aside a

Seite 55 - RESERVOIR INSTALLATION

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured47H. Routing the 5/8” hose upward, place the res-ervoir assemb

Seite 56

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured48L. Trim the 5/8” hose as necessary and connect it to the bot

Seite 57

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured49A. Remove the three (3) 10mm headed screws from the passenge

Seite 58

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Securedv2L218-060 S/C ASY, 2300 LYS, GM LS 821/823 12L036-365-01 PU

Seite 59 - W/ 1.36" SPACERS

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured50C. Mount the assembly onto the water pump and OEM tensioner

Seite 60

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured51Fig 7HFig 7ID. Insert the two (2) M10x1.50x120mm screws thro

Seite 61

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured52F. Mount OEM EVAP solenoid and bracket using the supplied M8

Seite 62 - GROUND WIRE

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured53Fig 7NFig 7OG. With all the bolts still loose on the bracket

Seite 63 - M10X1.5X50MM

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured54H. Assemble a supplied idler pulley as shown: Insert M10x1.5

Seite 64 - .75" SPACER

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured55Fig 7TK. Assemble the other supplied idler pulley as shown:

Seite 65

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured56

Seite 66

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured57A. Prior to installing the supercharger onto the engine, be

Seite 67 - 8. SUPERCHARGER INSTALLATION

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured58C. With an assistant, carefully lower the super-charger asse

Seite 68 - W/ FITTING INSTALLED

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured59Fig 8HFig 8IF. The supercharger should come to rest on the p

Seite 69 - TERMINALS

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredviIMPORTANT: Before beginning installation, verify that all pa

Seite 70

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured60H. Connect all eight (8) fuel injector connectors. I. Locat

Seite 71

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured61K. Modify the EVAP line that runs from the pas-senger side s

Seite 72

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured62M. Connect the MAP sensor connector to the MAP sensor at the

Seite 73

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured63P. Locate the supplied serpentine belt and route it as shown

Seite 74

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured64S. Trim to fit approximately 4.5” from the driver side super

Seite 75

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured65U. Pull away the cowl weather stripping from the passenger s

Seite 76

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured66W. Temporarily position the surge tank bracket onto the vehi

Seite 77

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured67AC. Attach a section of ¾” hose to the side fitting on the su

Seite 78

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured68AF. Locate the supplied MAF housing, and install the previou

Seite 79

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured69AL. Locate the OEM EVAP line that was originally attached to

Seite 80

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredviiIMPORTANT: Before beginning installation, verify that all p

Seite 81

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured70AO. Route the free end as shown. Using another 14.5 stepless

Seite 82

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured71AP. Locate the OEM brake booster line and trim the end with

Seite 83

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured72AR. Cut a length of supplied 3/8” hose and attach one end to

Seite 84

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured73AS. Locate a length of supplied 3/8” hose. 1. Manual Transmi

Seite 85

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured74

Seite 86

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured75A. Locate the supplied air box and conical air fil-ter. Atta

Seite 87

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured76Fig 9EFig 9FFig 9DE. Attach the supplied 5” to 4” reducing c

Seite 88

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured77Fig 9HFig 9GJ. Tighten the two (2) 1/4-20 screws securing th

Seite 89

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured78

Seite 90

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured79A. Reinstall the Front Bumper Cover (FBC) in reverse order f

Seite 91

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredviiiIMPORTANT: Before beginning installation, verify that all

Seite 92

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured80D. Fill the charge cooler system with a 75/25 water/antifre

Seite 93 - 11. REFLASH COMPUTER

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured81E. Install supplied passenger coil cover as fol-lows. 1. R

Seite 94

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured82

Seite 95

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured83Fig. 11ASELECTARROW KEYSIMPORTANT! To ensure trouble-free pr

Seite 96

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured84D. The reflash tool should power up and display PROGRAM VEHI

Seite 97

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured85I. Once the tool has identified the OS of the ECU, you will

Seite 98

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured86Fig 11KFig 11MFig 11NK. PROGRAM VEHICLE will be displayed at

Seite 99 - 12. FINAL CHECK

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured87M. The reflash tool will then automatically pro-ceed through

Seite 100 - FLUID CHECK

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured88N. Once the reflash tool has completed the DOWNLOAD TUNE pro

Seite 101

P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured89A. If your vehicle has gone over 15,000 miles since its last

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