P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Securedi1650 Pacific Avenue, Channel Islands CA 93033-9901Phone: 805
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Securedix
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured90This supercharger has been factory pre‑lled with special Lys
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured911650 Pacific Avenue, Channel Islands CA 93033-9901Phone: 805
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured1A. Remove the Front Bumper Cover (FBC):1. Remove the two (2)
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured2B. Disconnect the negative battery terminal (located in the t
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured3F. Air inlet removal1. Disconnect the vent line running to t
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured4G. Use a 15mm wrench or socket to release the tension from th
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured5I. Remove the driver side upper radiator air shroud by removi
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured6K. Once the coolant is drained, remove the fac-tory clamps se
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured7M. Washer reservior removal1. Locate the windshield washer r
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured8N. Disconnect the driver-side main coil bracket harness by re
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured9P. Remove the five (5) fasteners securing the driver-side coi
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecurediFOREWORDTake note of the following before proceeding:1. Prop
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured10R. Disconnect the MAP Sensor from the mani-fold located at t
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured11U. Disconnect both ends of the EVAP Line that runs from the
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured12W. Throttle body removal1. Remove the four (4) 10mm headed
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured13Y. Remove the two (2) 15mm headed screws securing the belt t
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured14AA. Remove the 15mm headed nut securing the engine ground wir
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured15AC. Remove the fuel tank cap. Relieve the fuel system pressur
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured16AF. Remove the eight (8) forward most of the ten (10) 8mm he
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured17AG. With an assistant, raise the manifold up and out as shown
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured18AH. Intake manifold component removal1. Carefully remove all
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured19AI. Carefully clean the cylinder head mating sur-faces and l
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecurediiTABLE OF CONTENTSFOREWORD ...
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured20
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured212. DAMPER/CRANK PINNINGA. Lock the engine from rotating and
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured22Fig 2FD. Mark a ¼” drill bit with tape or use a drill stop a
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured23I. Install the supplied new OEM damper retain-ing bolt as fo
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured24
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured25A. Using a criss cross pattern starting from the center, rem
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured26Fig 3EFig 3FC. Install the supplied replacement heater cool-
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured27E. Using the OEM hardware, install the OEM throttle body ont
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured28Fig 3KFig 3LG. Locate the previously removed coil pack assem
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured29H. Using the supplied ¼-20x.5 screws with washers, attach th
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecurediiiCOPYRIGHT NOTICEThis product is protected by state common la
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured30Fig 3QFig 3RJ. Reconnect the factory spark plug wires to the
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured31A. Attach a supplied 4"x12" 90º molded rubber hose
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured32Fig 4EFig 4FD. While lining up each bracket with the front b
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured33E. Adjust the height of the water cooler so that it is paral
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured34Fig 4KF. Locate the supplied triangle shaped water reservoir
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured35G. Position reservoir assembly on the passenger side frame s
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured36Fig 4PFig 4QI. Locate a long length of supplied ¾” hose and
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured37J. Using a separate length of the supplied ¾” hose, route th
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured3890°1/2 NPT TO 3/4"HOSE BARB(7P500-034)[FITTING ONBOTTOM
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured39A. Locate the water pump and attach to the water pump bracke
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredivBefore beginning this installation, please read through this
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured40F. Locate the 12-gage ground strap with two (2) eyelets atta
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured41Fig 5HFig 5IK. Position relay on the passenger side upper ra
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured42N. Using the OEM 13mm headed nut from the power distribution
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured43Fig 5MP. Use a butt connector to connect the power wire to t
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured44
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured45A. Locate the supplied washer fluid tank and ensure that the
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured46Fig 6CDRILL 11/64"F. Set the reservoir assembly aside a
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured47H. Routing the 5/8” hose upward, place the res-ervoir assemb
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured48L. Trim the 5/8” hose as necessary and connect it to the bot
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured49A. Remove the three (3) 10mm headed screws from the passenge
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Securedv2L218-060 S/C ASY, 2300 LYS, GM LS 821/823 12L036-365-01 PU
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured50C. Mount the assembly onto the water pump and OEM tensioner
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured51Fig 7HFig 7ID. Insert the two (2) M10x1.50x120mm screws thro
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured52F. Mount OEM EVAP solenoid and bracket using the supplied M8
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured53Fig 7NFig 7OG. With all the bolts still loose on the bracket
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured54H. Assemble a supplied idler pulley as shown: Insert M10x1.5
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured55Fig 7TK. Assemble the other supplied idler pulley as shown:
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured56
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured57A. Prior to installing the supercharger onto the engine, be
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured58C. With an assistant, carefully lower the super-charger asse
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured59Fig 8HFig 8IF. The supercharger should come to rest on the p
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredviIMPORTANT: Before beginning installation, verify that all pa
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured60H. Connect all eight (8) fuel injector connectors. I. Locat
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured61K. Modify the EVAP line that runs from the pas-senger side s
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured62M. Connect the MAP sensor connector to the MAP sensor at the
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured63P. Locate the supplied serpentine belt and route it as shown
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured64S. Trim to fit approximately 4.5” from the driver side super
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured65U. Pull away the cowl weather stripping from the passenger s
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured66W. Temporarily position the surge tank bracket onto the vehi
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured67AC. Attach a section of ¾” hose to the side fitting on the su
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured68AF. Locate the supplied MAF housing, and install the previou
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured69AL. Locate the OEM EVAP line that was originally attached to
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredviiIMPORTANT: Before beginning installation, verify that all p
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured70AO. Route the free end as shown. Using another 14.5 stepless
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured71AP. Locate the OEM brake booster line and trim the end with
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured72AR. Cut a length of supplied 3/8” hose and attach one end to
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured73AS. Locate a length of supplied 3/8” hose. 1. Manual Transmi
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured74
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured75A. Locate the supplied air box and conical air fil-ter. Atta
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured76Fig 9EFig 9FFig 9DE. Attach the supplied 5” to 4” reducing c
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured77Fig 9HFig 9GJ. Tighten the two (2) 1/4-20 screws securing th
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured78
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured79A. Reinstall the Front Bumper Cover (FBC) in reverse order f
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. SecuredviiiIMPORTANT: Before beginning installation, verify that all
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured80D. Fill the charge cooler system with a 75/25 water/antifre
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured81E. Install supplied passenger coil cover as fol-lows. 1. R
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured82
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured83Fig. 11ASELECTARROW KEYSIMPORTANT! To ensure trouble-free pr
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured84D. The reflash tool should power up and display PROGRAM VEHI
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured85I. Once the tool has identified the OS of the ECU, you will
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured86Fig 11KFig 11MFig 11NK. PROGRAM VEHICLE will be displayed at
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured87M. The reflash tool will then automatically pro-ceed through
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured88N. Once the reflash tool has completed the DOWNLOAD TUNE pro
P/N: 4LGE020-010 v3.1, 2012-03-12© 2012 LysholmAll Rights Reserved, Intl. Copr. Secured89A. If your vehicle has gone over 15,000 miles since its last
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