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December 2013 5

Electrical Diagnostic Test Probe and Terminal

Release Tool Kits

Electrical terminals are critical to the operation of all electrical

circuits. Terminals are quite reliable. But, because they are small,

precision-made components, terminals may be damaged by im-

proper assembly and disassembly, improper testing, corrosion

or use of non-GM-approved service tools. If a terminal becomes

damaged, it may have to be replaced.

Bosch Automotive Service Solutions is presently offering two

GM-approved test probe and terminal release (pick) kits —

containing only the most frequently used tools — at discounted

pre-order pricing until December 31, 2013. Products will be avail-

able during February 2014.

Terminal Test Probes

When testing an electrical terminal, insert a test probe into the

terminal, then touch the Digital Multimeter (DMM) probe to the

open back side of the test probe.

Never touch the probes of a DMM to a terminal, either in an

electrical harness or on a component. The mating surfaces of the

terminal could be deformed or otherwise damaged. This could

result in poor retention or a poor electrical connection.

Test probes are made in a variety of sizes, both male and female.

Mating terminal probes are color coded for quick identiﬁcation.

To test an electrical circuit that is carrying current, unplug the

connector, and then insert matching male and female test probes

into the corresponding circuit terminals. Join the test probes with

the appropriate jumper cable to complete the circuit. Then per-

form the test by applying the DMM probe to the back side of the

test probe.

Terminal Release Tools

When it is necessary to remove an electrical terminal from a

connector, use the appropriate terminal release tool, or pick.

A small lock tang retains the terminal in the matching connector

by engaging a lock shoulder in the connector. It is necessary to

depress the lock tang to slide the terminal out. There is a canal in

the connector to permit installing the appropriate terminal release

tool to depress the lock tang.

Many connector pairs use a Connector Position Assurance lock

(CPA) to ensure that the connector halves remain together. A

CPA cannot be installed until the connector halves are properly

mated. And once the CPA is installed, the connector halves

cannot be disassembled until the CPA is removed.

Many terminals also use a Terminal Position Assurance lock (TPA)

to ensure that the terminal remains installed into the connector.

Terminal Test Probe Kit and Terminal Release

Tool Kit Offers

EL-35616-300 Terminal Test Probe Kit

Price: $73.35 (USD)

Bosch J-35616 Terminal Probes are the tools of choice for wir-

ing and electronic component diagnosis. They are GM approved

and engineered to support proper diagnosis and will not damage

terminals or harnesses. The EL-35616-300 Probe Kit includes only

the most popular probes and components that are required to

service 80-90% of current GM vehicles globally. It is a less expen-

sive option than the complete J-35616-F kit.

The kit includes:

• 963716-2-PKG

Micro .64 Terminal

Test Lead Package

• J-35616-64B - Blue

Male Micro .64

• J-35616-65B - Blue

Female Micro .64

• J-35616-35 - Purple

• J-35616-14 - Green

• J-35616-16 - Light

Green

• J-35616-2A - Gray

• J-35616-4A - Pink

• J-35616-20W - White Jumper Cable

• J-35616-20G - Green Jumper Cable

• Storage Pouch

EL-38125-300 Terminal Release Tool Kit

Price: $98.60 (USD)

Bosch J-38125

Terminal Picks (re-

lease tools) are the

only GM-approved

products to remove

terminals from

connector bodies.

Engineered to GM

speciﬁcations, these

tools will not damage

terminals or harnesses

during service. Other

terminal removal de-

vices and methods

that do not meet

GM-approved speciﬁcations may cause damage to terminals and

wiring harnesses. The Pick kit contains only the most popular tools

that are required to service the majority of current GM vehicles

globally.

The kit includes:

• J-38125-11A Dark Blue

• J-38125-12A Light Transparent Green

• J-38125-21 Red Delphi Micro 0.64

• J-38125-553 Black “Chisel Point”

• J-38125-216 Brown

• J-38125-215A Purple

• J-38125-213 Gray Micro 0.64

• J-38125-561 White

• Storage Pouch

To order either kit, call 1-800-GM-TOOLS or visit

gmspecialservicetools.service-solutions.com. Purchase two or

more of each kit and receive an additional 5% discount.

Thanks to Chuck Berecz

Terminal Test Probe Kit

Terminal Release Tool Kit

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