Chevrolet 2004 Corvette Bedienerhandbuch PDF herunterladen (Seite 14)

P/N: 4GR020-010 v1.7, 2009-11-25

A. Remove the front wheels from the vehicle.

B. Remove the outer ball joint from the spindle

on each side of the vehicle.

C. Remove the two nuts and bolts securing the

steering rack to the cross member.

D. Loosen the power steering cooler mounting

bolts and drop the cooler (if equipped) down

for access temporarily.

E. With the steering wheel pointed to the right

as far as it will go, carefully lift the rack until it

comes to a stop against the frame rail on

both sides. Move it around to provide maxi-

mum clearance.

F. Secure the rack in this position by supporting

it up (wood block, etc.) or securing it from

above with tie wraps etc. (See Fig. 2-a.)

G. Disconnect the wiring and remove the engine

starter hardware. Push the starter forward

and allow it to rest on the oil pan temporarily.

Attach the GM J342386 flywheel holding tool

in the starter location.

H. Remove the crankshaft damper bolt.

I. Install the supplied drill guide with the raised-

section piloting in the damper bore. Secure in

place by installing the supplied socket head

cap screw. Do not over-tighten the screw as it

may distort the drill guide (its purpose is just

to hold the guide in place while drilling).

J. Using a small drill motor, mark a Ø1/4" drill bit

with electrical tape or a drill stop so that the

hole will be deep enough for the supplied 1/2"

long dowel pin. (See Fig. 2-b.) (The drill

bushing is 1/2" long, so with the guide

installed, the drill should go in at least 1" from

the front of the drill bushing.)

K. Make sure that when drilling the hole, the tool

is perpendicular to the damper. Use extra

care.

2. HARMONIC DAMPER DOWEL PIN INSTALLATION

NOTE: The purpose of this section is to provide access to the

harmonic damper bolt area so that the crankshaft can be

pinned to the damper to prevent the damper from spin-

ning on the crank shaft. The following steps will work on

all or most applications. If it is not possible to get ade-

quate clearance by performing the following steps, follow

the manufacturers steps for removing the harmonic

damper until there is sufficient room to work in.

Fig. 2-b

Fig. 2-a

NOTE: Removal of the engine cooling fans allow more work-

ing space during these steps.

MIN

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Chevrolet 2004 Corvette Bedienerhandbuch Seite 14

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