ATTENTION: Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part. If
you do not have a service manual or lack the skill to install this part, it is recommended that you seek the services of a
qualified technician. Pay special attention to all cautions and warnings included in the shop manual. Read and follow all
instructions carefully.
Disclaimer:
Even though every attempt is made to ensure this information is complete and accurate, it is impossible to account for all possible circumstances or situations. Please
consult with a qualified auto technician before attempting to perform any work you are not qualified to do. Automobiles can be hazardous to work on; be sure to
take all necessary safety precautions. Failure to do so may result in property damage or personal injury. Certain motor vehicle standards and performance
requirements may apply to our motor vehicle (such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration). Be sure that
your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature.
INSTALL INSTRUCTIONS: Blend Door Repair Kit
Caution: This procedure effectively repairs an air temperature door control shaft that has separated at the
actuator driven end of the control shaft. Attempting this procedure on a vehicle that does not have this condition
may damage the temperature control door to the point that door replacement becomes mandatory.
Figure 5 – Assembling Hole Saw Figure 6 – Assembled Saw
15. Assemble the precision hole saw. Reference Figures 5 and 6.
Figure 7 – Areas of Hole Saw to Lubricate
16. Using Synthetic Lubricant with Teflon, generously grease:
a. inside of the toothed area of the precision hole saw
b. outside of the toothed area of the precision hole saw as indicated in Figure 7.
The lubricant aids in cutting and helps trap the shavings that result from drilling.
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