Chevrolet 2004 Blazer Bedienungshandbuch

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BODY BUILDERS INSTRUCTIONS .................................................................................................................................................................... 1
Section 0 – General Instructions ................................................................................................................................................................1
Section 1 – Body...........................................................................................................................................................................................2
Air Conditioning .....................................................................................................................................................................................2
Section 2 – Frame ........................................................................................................................................................................................3
Flanges...................................................................................................................................................................................................3
Holes ......................................................................................................................................................................................................3
Welding ..................................................................................................................................................................................................3
Alterations ..............................................................................................................................................................................................4
Shear Plate Attachments.......................................................................................................................................................................4
Section 3 – Front Suspension.....................................................................................................................................................................4
Section 4 – Rear Suspension......................................................................................................................................................................5
Section 5 – Brakes .......................................................................................................................................................................................5
Section 6 – Engine........................................................................................................................................................................................6
Section 7 – Transmission ............................................................................................................................................................................7
Section 8 – Fuel and Exhaust .....................................................................................................................................................................8
Fuel Systems .........................................................................................................................................................................................8
Fuel Lines...............................................................................................................................................................................................8
Fuel Tank................................................................................................................................................................................................9
Exhaust System.....................................................................................................................................................................................9
Section 9 – Steering ...................................................................................................................................................................................10
Section 10 – Tires.......................................................................................................................................................................................11
Section 12 – Electrical Battery and Battery Cables...............................................................................................................................11
Accessory Power Supply Feed: ..........................................................................................................................................................12
Section 13 – Cooling ..................................................................................................................................................................................13
Model Symbol Chart...........................................................................................................................................................................................14
S/T SMALL UTILITY – SUV
(
C
HEVY BLAZER & GMC JIMMY
)
S/T Small Utility – SUV 2004
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PAGE
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Inhaltsverzeichnis

Seite 1 - S/T SMALL UTILITY – SUV

BODY BUILDERS INSTRUCTIONS ...

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(Section 6 — continued from previous page)• Caution must be taken so that the accelerator pedal remains properly located. Guidelines for accelerator p

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Section 8 — Fuel and ExhaustFuel SystemsDue to the critical nature of sealing the fuel system, anyone making modifications or alterations to the exist

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(Section 8 — continued from previous page)Fuel TankFor vehicles with full frames, the tank must have a minimum clearance of 2 in. top, front, rear and

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(Section 8 — continued from previous page)Tail pipe outlet location must be tested statically and with the vehicle in motion to ensure that exhaust ga

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Section 10 — TiresCheck wheel lug nuts for proper torque; specifications are provided in the Owner’s Manual.Substitution of tires of greater capacity

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(Section 12 — continued from previous page)Modifications/add-on wiring must be carefully reviewed to ensure compatibility with the base vehicle wiring

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Section 13 — CoolingTo provide satisfactory engine cooling, the following conditions must be met:1. Do not locate any large objects in front of the ra

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200414PAGEModel Symbol ChartTRUCK (Optional)ENGINEERINGMODEL / MODEL / M

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200415PAGES/T 10516 — 2 Door Utility, General ArrangementTD005626

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200416PAGES/T 10506 – 4 Door Utility, General ArrangementTD005626

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CHASSISGENERAL CHASSIS ARRANGEMENT2 Door Utility, General Arrangement – S/T 10516...

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200417PAGEOutside Mirror OptionsTD005723

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200418PAGES/T Front End Sheet MetalTD005720

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200419PAGES/T 10506 4 Door Utility ExteriorTD005630

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200420PAGES/T 10516 2 Door Utility ExteriorTD005629

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200421PAGES/T 10516 2 Door Utility Hi-Wider ExteriorTD005636

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200422PAGES/T 10516 – 2 Door Utility, Interior SeatingTD000000

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200423PAGES/T 10506 – 4 Door Utility, Interior SeatingTD000000

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200424PAGES 10506 Rail and Crossmember ArrangementTD005626

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200425PAGET 10506 Rail and Crossmember ArrangementTD005626

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200426PAGES 10516 Rail and Crossmember ArrangementTD005960d

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AXLE/SUSPENSIONFront Axle / Tire Data Chart – S 10000...

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200427PAGET 10516 Rail and Crossmember ArrangementTD005960c

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200428PAGES/T 10506 – 4 Door Utility, Spare Tire CarrierTD005626

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200429PAGES/T 105 (06/16) Utility, Trailer Hitch MountingTD005620

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200430PAGES 10000 Front Axle / Tire Data ChartTD005637

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200431PAGET 10000 Front Axle / Tire Data ChartTD005813

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200432PAGES/T 105 (05/16) Utility, Rear Axle / Tire Data ChartTD005639

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200433PAGES/T 10506 Fuel TankTD005957d

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200434PAGES/T 10516 Fuel TankTD005957e

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200435PAGES/T Tail Pipe LocationsTD005736

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Ordering InformationElectrical diagrams are available from Chevrolet and GMC through service publications. They have contracted the following companie

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BODY BUILDERS INSTRUCTIONSThe Incomplete Vehicle Document (IVD) is supplied with each incomplete vehicle, and provides information that should be used

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(Section 0 — continued from previous page)Service and service replacement parts for your add-on systems may not be available from a GM dealer. Those i

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Section 2 — FrameHole drilling, welding, modifications, or alterations to the frame assembly are the responsibility of persons performing these operat

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(Section 2 — continued from previous page)for shorts or other damage which could draw excessive currents and possibly cause an electrical system short

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Section 4 — Rear SuspensionClearance to body should be provided for the suspension, axle, driveshaft and tires under the following conditions: (1) Axl

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(Section 5 — continued from previous page)Body builder is to verify that the brake warning switch is operative. The brake warning switch on models equ

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