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SERVICE PUBLICATIONS ORDERING INFORMATION
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer Case
Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments and specifications
for GM transmissions, transaxles and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to assist
in the diagnosis and service of your vehicle.
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include the
Maintenance Schedule for all models.
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123 Visit Helm, Inc. on the World Wide Web at: www.helminc.com
Monday-Friday 8:00 AM – 6:00 PM Eastern Time For Credit Card Orders Only (VISA-MasterCard-Discover)
Helm, Incorporated P.O. Box 07130 Detroit, MI 48207
- 2002 Chevrolet Express 2
- Owner’s Manual 2
- French Language Manual: 3
- How to Use this Manual 4
- Safety Warnings and Symbols 4
- Vehicle Damage Warnings 5
- Vehicle Symbols 5
- Model Reference 7
- Seats and Seat Controls 9
- Power Seat (Option) 10
- Reclining Seatbacks 10
- Rear Seats 12
- Why Safety Belts Work 19
- -- and the Answers 22
- Driver Position 23
- Q: What’s wrong with this? 26
- -shoulder belt 31
- Air Bag System 32
- How the Air Bag System Works 36
- Rear Seat Passengers 41
- Children and Small Adults 43
- Center Passenger Position 46
- Children 47
- -passenger rear bench seat 59
- -Passenger Rear Seats 59
- Outside Seat Position 60
- -facing child 62
- Seat Position 63
- -facing child restraint 66
- Older Children 68
- Safety Belt Extender 71
- After a Crash 71
- Power Windows (Option) 74
- -down mode. The express-down 74
- -sided key for the 76
- Door Locks 77
- Power Door Locks (Option) 78
- Rear Door Security Lock 78
- -out door 78
- -210 of Industry Canada 79
- Operation 80
- Battery Replacement 81
- Sliding Side Door (Option) 83
- 60/40 Swing-Out Side Door 85
- -out door has a check strap 86
- -engage 86
- Rear Doors 87
- Passlock 90
- New Vehicle “Break-In” 91
- Ignition Positions 91
- Starting Your Gasoline Engine 92
- -18 C), do this: 93
- Parking Brake 98
- Shifting Into PARK (P) 99
- CAUTION: 100
- Shifting Out of PARK (P) 101
- Parking Over Things That Burn 102
- Engine Exhaust 103
- Running Your Engine While 103
- You’re Parked 103
- Tilt Wheel (Option) 105
- Turn and Lane Change Signals 106
- -out bulbs and a blown 106
- + : Resume/Accelerate 108
- Exterior Lamps 112
- Daytime Running Lamps 113
- Interior Lamps 114
- Dome Lamps 115
- Illuminated Entry 115
- Reading Lamps (Option) 116
- Outside Mirrors 116
- Storage Compartments 120
- Cigarette Lighter/Ashtray 120
- Sun Visors 121
- Accessory Power Outlet 122
- - Your Information System 123
- Instrument Panel Cluster 124
- Speedometer 125
- -Speed Governor 126
- -- and even 127
- Safety Belt Reminder Light 127
- Air Bag Readiness Light 127
- Voltmeter 129
- -- An emission control system 133
- -up, stalling 135
- Reduced Engine Power 136
- Security Light 138
- Check Gages Light 138
- Fuel Gage 139
- Comfort Controls 141
- (If Equipped) 142
- Air Conditioning 146
- -out windows (if equipped) 147
- Ventilation System 148
- Audio Systems 149
- Data System 150
- AM-FM Stereo 150
- -P6) will appear 159
- -musical material such as 166
- -1 will appear on 170
- Disc Player with Programmable 174
- -LIST EMPTY will 184
- -LIST will be removed 184
- Understanding Radio Reception 186
- Tips About Your Audio System 186
- -way radio -- be sure you can 186
- -FM Stereo with 187
- Defensive Driving 191
- Drunken Driving 192
- -ounce (120 ml) glasses 193
- -1/2 ounces 193
- Control of a Vehicle 195
- Steering 198
- Steering in Emergencies 199
- -- if you can stop 199
- -- steering around 199
- Off-Road Recovery 200
- -- the head-on collision 201
- Loss of Control 202
- Driving at Night 203
- -year-old 204
- City Driving 208
- Freeway Driving 209
- Before Leaving on a Long Trip 210
- Highway Hypnosis 211
- Hill and Mountain Roads 211
- Winter Driving 213
- Recreational Vehicle Towing 216
- Loading Your Vehicle 217
- Towing a Trailer 219
- Weight of the Trailer 221
- Weight of the Trailer Tongue 224
- -carrying or a 224
- Safety Chains 226
- Trailer Brakes 226
- -- and they must 226
- -walled steel tubing 226
- Following Distance 228
- Backing Up 228
- Making Turns 228
- Driving On Grades 229
- Hazard Warning Flashers 233
- Other Warning Devices 233
- Jump Starting 234
- -- this will reduce 235
- -volt system with a 235
- -) cable to 239
- -) jump starting terminal 239
- Towing Your Vehicle 240
- Engine Overheating 241
- (Gasoline Engine) 241
- -- DRIVE (D) or THIRD (3) 243
- -COOL coolant mixture 250
- Engine Fan Noise 251
- If a Tire Goes Flat 251
- Changing a Flat Tire 252
- -passenger 254
- Wheel Nuts 257
- Spare Tire 259
- Ice or Snow 267
- Doing Your Own Service Work 269
- -Equipped Vehicle” in the 269
- Fuel (Gasoline Engine) 270
- California Fuel 271
- Additives 271
- -enhancing additive 271
- Fuels in Foreign Countries 272
- (Gasoline Engines) 272
- Engine Compartment Overview 277
- Noise Control System 278
- Engine Oil (Gasoline Engine) 279
- When to Add Engine Oil 280
- Engine Air Cleaner/Filter 284
- Automatic Transmission Fluid 286
- How to Add Fluid 289
- Rear Axle 290
- Engine Coolant 290
- Checking Coolant 292
- Radiator Pressure Cap 294
- Power Steering Fluid 294
- Windshield Washer Fluid 295
- -to-use washer 296
- Brake Fluid 296
- Bulb Replacement 301
- Sidemarker Lamps 304
- Taillamps 305
- 5. Lift the lamp as you 307
- Windshield Wiper 308
- Blade Replacement 308
- Inflation -- Tire Pressure 310
- -type gage to check tire 311
- Tire Inspection and Rotation 311
- -- A, B, C 316
- Appearance Care 319
- -- before they set 320
- Using Cleaner on Fabric 320
- -dampened 320
- Care of Safety Belts 321
- Cleaning Glass Surfaces 322
- Cleaning the Outside of the 322
- Windshield and Wiper Blades 322
- Weatherstrips 322
- Cleaning Aluminum Wheels 324
- Cleaning Tires 325
- Sheet Metal Damage 325
- Finish Damage 325
- Underbody Maintenance 326
- Chemical Paint Spotting 326
- Engine Identification 328
- Electrical System 329
- Instrument Panel Fuse Block 330
- -up Lamps, BTSI Solenoid 332
- -I Heated O 334
- -B Fuel Pump Relay, VCM, PCM 334
- Replacement Bulbs 335
- Capacities and Specifications 336
- Wheel Nut Torque 337
- -ft (190 N·m) 337
- Cooling System Capacity 337
- Engine Oil Capacity 337
- Fuel Tank Capacity 338
- Replacement Parts 339
- -932 41-932 41-932 TJ14R-P15 339
- Introduction 341
- Part A: Scheduled 343
- Maintenance Services 343
- Scheduled Maintenance 344
- Footnotes 348
- 3,000 Miles (5 000 km) 349
- 6,000 Miles (10 000 km) 349
- 9,000 Miles (15 000 km) 350
- 12,000 Miles (20 000 km) 350
- 15,000 Miles (25 000 km) 351
- 18,000 Miles (30 000 km) 352
- 21,000 Miles (35 000 km) 353
- 24,000 Miles (40 000 km) 353
- 27,000 Miles (45 000 km) 354
- 30,000 Miles (50 000 km) 354
- -up (or every 12 months 355
- 33,000 Miles (55 000 km) 356
- 36,000 Miles (60 000 km) 356
- 39,000 Miles (65 000 km) 356
- 42,000 Miles (70 000 km) 357
- 45,000 Miles (75 000 km) 357
- 48,000 Miles (80 000 km) 359
- 50,000 Miles (83 000 km) 359
- 51,000 Miles (85 000 km) 360
- 54,000 Miles (90 000 km) 360
- 57,000 Miles (95 000 km) 360
- 60,000 Miles (100 000 km) 361
- -up, routing and condition 362
- 63,000 Miles (105 000 km) 363
- 66,000 Miles (110 000 km) 363
- 69,000 Miles (115 000 km) 363
- 72,000 Miles (120 000 km) 364
- 75,000 Miles (125 000 km) 364
- 78,000 Miles (130 000 km) 366
- 81,000 Miles (135 000 km) 366
- 84,000 Miles (140 000 km) 367
- 87,000 Miles (145 000 km) 367
- 90,000 Miles (150 000 km) 368
- 93,000 Miles (155 000 km) 369
- 96,000 Miles (160 000 km) 370
- 99,000 Miles (165 000 km) 370
- 100,000 Miles (166 000 km) 371
- 150,000 Miles (240 000 km) 371
- 7,500 Miles (12 500 km) 373
- 22,500 Miles (37 500 km) 374
- 37,500 Miles (62 500 km) 376
- 52,500 Miles (87 500 km) 378
- 67,500 Miles (112 500 km) 381
- 82,500 Miles (137 500 km) 382
- 97,500 Miles (162 500 km) 384
- At Least Twice a Year 388
- At Least Once a Year 389
- Part C: Periodic 392
- Maintenance Inspections 392
- Part D: Recommended Fluids 394
- -Purpose Lubricant 396
- Part E: Maintenance Record 397
- Maintenance Record 397
- Customer Assistance for Text 403
- Telephone (TTY) Users 403
- Customer Assistance Offices 403
- Courtesy Transportation 407
- Transportation Options 408
- -vehicle as 408
- Warranty Information 409
- REPORTING SAFETY 409
- DEFECTS TO THE UNITED 409
- STATES GOVERNMENT 409
- REPORTING SAFETY DEFECTS TO 410
- THE CANADIAN GOVERNMENT 410
- GENERAL MOTORS 410
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