Chevrolet 2012Colorado Bedienungshandbuch

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Seitenansicht 0
General Information ............................................................................................................... See “Light Duty General Information” section
Camper Loading ............................................................................................................. See Online Order Guide — Light Duty Information
Trailering Information .
........................................................................................................ See “Light Duty Trailering Information” section
Model and Option Weights ......................................................... See Online Order Guide — Model & Option Weight–Weight Calculator
BODY BUILDERS INSTRUCTIONS ................................
.................................................................................................................................. 1
Section 0 – General Instructions ...............................................................................................................................................................1
Section 1 – Body ..........................................................................................................................................................................................2
Air Conditioning ...................................................................................................................................................................................
.2
S
ection 2 – Frame........................................................................................................................................................................................3
Flanges ..................................................................................................................................................................................................3
Holes .....................................................................................................................................................................................................3
Welding .......................................................................................................................................................................
..........................3
Alterations .............................................................................................................................................................................................4
Shear Plate Attachments ......................................................................................................................................................................4
Section 3 – Front Suspension ....................................................................................................................................................................4
Section 4 – Rear Suspension .............................................................
........................................................................................................5
Section 5 – Brakes ......................................................................................................................................................................................5
Section 6 – Engine .......................................................................................................................................................................................6
Section 7 – Transmission ........................................................................................................................................................
......
..............7
Section 8 – Fuel and Exhaust.....................................................................................................................................................................8
Fuel Systems ........................................................................................................................................................................................8
Fuel Lines ..............................................................................................................................................................................................8
Fuel Tank .................................................................................
.....
.........................................................................................................9
Exhaust System ....................................................................................................................................................................................9
Section 9 – Steering ..................................................................................................................................................................................10
Section 10 – Tires ................................................................................................................................................................
....
..................11
2004 GMT355 – Colorado/Canyon – Revised 06/2009
COLORADO/CANYON S/T P.U. AND CHASSIS-CAB
i
PAGE
............................................................................................................... See “Light Duty General Information” section
See Online Order Guide — Light Duty Information
.................................................................................................... See “Light Duty Trailering Information” section
.................................................... See Online Order Guide — Model & Option Weight–Weight Calculator
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Inhaltsverzeichnis

Seite 1

General Information ... See “Light Duty Ge

Seite 2

(Section 5 — continued from previous page)Body builder is to verify that the brake warning switch is operative. The brake warning switch on models equ

Seite 3

(Section 6 — continued from previous page)• Caution must be taken so that the accelerator pedal remains properly located. Guidelines for accelerator

Seite 4

Section 8 — Fuel and ExhaustFuel SystemsDue to the critical nature of sealing the fuel system, anyone making modifications or alteration

Seite 5 - BODY BUILDERS INSTRUCTIONS

(Section 8 — continued from previous page)Fuel TankFor vehicles with full frames, the tank must have a minimum clearance of 2 in. top, front, rear and

Seite 6 - Section 1 — Body

(Section 8 — continued from previous page)Tail pipe outlet location must be tested statically and with the vehicle in motion to ensure that exhaust ga

Seite 7 - Section 2 — Frame

Section 10 — TiresCheck wheel lug nuts for proper torque; specifications are provided in the Owner’s Manual.Substitution of tires of greater capacity

Seite 8 - Section 3 — Front Suspension

(Section 12 — continued from previous page)Modifications/add-on wiring must be carefully reviewed to ensure compatibility with the base vehicle wiring

Seite 9 - Section 5 — Brakes

Section 13 — CoolingTo provide satisfactory engine cooling, the following conditions must be met:1. Do not locate any large objects in front of the r

Seite 10 - Section 6 — Engine

Colorado/Canyon – Revised 05/2008Co l o r a d o /Ca n y o n S/T P.U. a n d Ch a S S i S -Ca b14PAGEModel Symbol Chart TRUCK (O

Seite 11 - Section 7 — Transmission

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab15PAGE S/T15403TD006074A

Seite 12 - Section 8 — Fuel and Exhaust

BODY BUILDERS INSTRUCTIONS – (Continued) Section 12 – Electrical Battery and Battery Cables ...

Seite 13 - 2010 GMT355 – Colorado/Canyon

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab16PAGES/T15653TD006074C

Seite 14 - Section 9 — Steering

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab17PAGES/T15643TD006074B

Seite 15 - Section 10 — Tires

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab18PAGES/T15603TD006074D

Seite 16 - 2004 GMT355 – Colorado/Canyon

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab19PAGERegular Cab Pickup – S/T15403TD000000ATD006098A

Seite 17 - Section 13 — Cooling

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab20PAGEExtended Cab Pickup – S/T15653TD000000ATD006098B

Seite 18 - Model Symbol Chart

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab21PAGECrew Cab Pickup – S/T15643TD000000ATD006098C

Seite 19 - S/T15403

2004 GMT355 – Colorado/Canyon – Revised 02/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab22PAGERegular Chassis-Cab – S/T15603TD006098D

Seite 20 - S/T15653

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab23PAGEPickup: General Arrangement – S/T15403TD006071A

Seite 21 - S/T15643

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab24PAGEPickup: General Arrangement – S15653TD006072A

Seite 22 - S/T15603

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab25PAGEPickup: General Arrangement – T15653TD006072B

Seite 23 - Regular Cab Pickup – S/T15403

BODY, EXTERIOR — Continued Cab, Rear Profile – Extended (53) ...

Seite 24 - TD000000ATD006098B

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab26PAGEPickup: General Arrangement – S/T15643TD006073A

Seite 25 - Crew Cab Pickup – S/T15643

2004 GMT355 – Colorado/Canyon – Revised 02/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab27PAGEChassis-Cab: General Arrangement – S/T15603TD006099A

Seite 26 - TD006098D

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab28PAGECab – Crew (43) – H/L/W, Hood Opening, Rear WindowTD006075A

Seite 27 - TD006071A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab29PAGEDoor Swings – Extended Cab (53)TD000000ATD006308A

Seite 28 - TD006072A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab30PAGEDoor Swings – Crew Cab (43)TD006082A

Seite 29 - TD006072B

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab31PAGECab, Rear Profile – Regular (03)TD006078A

Seite 30 - TD006073A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab32PAGECab, Rear Profile – Extended (53)TD006078B

Seite 31 - TD006099A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab33PAGECab, Rear Profile – Crew (43)TD006078C

Seite 32 - TD006075A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab34PAGEHood ProfileTD006100A

Seite 33 - TD000000ATD006308A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab35PAGEFront End Sheet MetalTD006076A

Seite 34 - Door Swings – Crew Cab (43)

AXLE SUSPENSION Front Axle / Tire Data ...

Seite 35 - TD006078A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab36PAGEPickup Box, Tie Down Loops, Bulkhead Dividers, Two Tier Loading, PU Box Top

Seite 36 - TD006078B

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab37PAGEPickup Box, Tie Down Loops, Bulkhead Dividers, Two Tier Loading, PU Box Top

Seite 37 - Cab, Rear Profile – Crew (43)

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab38PAGEPickup Box, Tie Down Loops, Bulkhead Dividers, Two Tier Loading, PU Box Top

Seite 38 - Hood Profile

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab39PAGEPickup Box, Tie Down Loops, Bulkhead Dividers, Two Tier Loading, PU Box Top

Seite 39 - Front End Sheet Metal

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab40PAGECab Interior – Regular Cab (03)TD006088A

Seite 40 - TD006079A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab41PAGECab Interior – Extended Cab (53)TD006088B

Seite 41 - TD006081A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab42PAGECab Interior – Crew Cab (43)TD006088C

Seite 42 - TD006079B

Colorado/Canyon – Revised 05/2008Co l o r a d o /Ca n y o n S/T P.U. a n d Ch a S S i S -Ca b43PAGECo l o r a d o /Ca n y o n S/T P.U. a n d Ch a

Seite 43 - TD006081B

Colorado/Canyon – Revised 05/2008Co l o r a d o /Ca n y o n S/T P.U. a n d Ch a S S i S -Ca b44PAGECo l o r a d o /Ca n y o n S/T P.U. a n d Ch a

Seite 44 - TD006088A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab45PAGEFrame and Crossmember – S/T154 (03) Regular Cab PickupTD000000ATD006084A

Seite 45 - TD006088B

BODY BUILDERS INSTRUCTIONSThe Incomplete Vehicle Document (IVD) is supplied with each incomplete vehicle, and provides information that

Seite 46 - Cab Interior – Crew Cab (43)

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab46PAGEFrame and Crossmember – S/T156 (43) Crew Cab PickupTD000000ATD006084B

Seite 47 - TD006088.6

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab47PAGEFrame and Crossmember – S/T156 (53) Extended Cab PickupTD000000ATD006084C

Seite 48 - Seating Positions (43)

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab48PAGEFrame and Crossmember – S/T156 (03) Regular Cab Chassis-CabTD000000ATD00608

Seite 49 - TD000000ATD006084A

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab49PAGESpare Tire Location (compact) S TruckTD006083A

Seite 50 - TD000000ATD006084B

2004 GMT355 – Colorado/CanyonColorado/Canyon S/T P.U. and ChaSSiS-Cab50PAGESpare Tire Location (full size) T TruckTD006083B

Seite 51 - TD000000ATD006084C

2004 GMT355 – Colorado/Canyon – Revised 06/2006Colorado/Canyon S/T P.U. and ChaSSiS-Cab51PAGEFactory Installed Trailer Hitch, Option VR4TD000000AGMT35

Seite 52 - TD000000ATD006084D

2004 GMT355 – Colorado/Canyon – Revised 10/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab52PAGEFront Axle / Tire DataTD000000AANE88663.3

Seite 53 - TD006083A

2004 GMT355 – Colorado/Canyon – Revised 10/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab53PAGEANE88663.4Front Axle / Tire Data (cont’d)

Seite 54 - TD006083B

2004 GMT355 – Colorado/Canyon – Revised 10/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab54PAGEANE88663.5Front Axle / Tire Data (cont’d)

Seite 55 - AND31425.3

2004 GMT355 – Colorado/Canyon – Revised 10/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab55PAGERear Axle / Tire DataTD000000AANE89377.3

Seite 56 - Front Axle / Tire Data

(Section 0 — continued from previous page)Service and service replacement parts for your add-on systems may not be available from a GM dealer. Those i

Seite 57 - ANE88663.4

2004 GMT355 – Colorado/Canyon – Revised 10/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab56PAGEANE89377.4Rear Axle / Tire Data (cont’d)

Seite 58 - ANE88663.5

2004 GMT355 – Colorado/Canyon – Revised 10/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab57PAGERear Axle / Tire Data (cont’d)ANE89377.5

Seite 59 - Rear Axle / Tire Data

2004 GMT355 – Colorado/Canyon – Revised 10/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab58PAGERear Axle / Tire Data (cont’d)ANE89377.6

Seite 60 - ANE89377.4

2004 GMT355 – Colorado/Canyon – Revised 02/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab59PAGEFuel Systems S/T15403 & S/T15603 & S/T15653TD0000

Seite 61 - ANE89377.5

2004 GMT355 – Colorado/Canyon – Revised 06/2006Colorado/Canyon S/T P.U. and ChaSSiS-Cab60PAGEFuel Systems S/T15643TD006085.4

Seite 62 - ANE89377.6

2004 GMT355 – Colorado/Canyon – Revised 06/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab61PAGEExhaust System S15403TD000000ATD006086.8

Seite 63 - TD000000ATD006085.3

2004 GMT355 – Colorado/Canyon – Revised 06/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab62PAGEExhaust System T15403TD000000ATD006086.9

Seite 64 - Fuel Systems S/T15643

2004 GMT355 – Colorado/Canyon – Revised 06/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab63PAGEExhaust System S156 (03/43/53)TD000000ATD006086.10

Seite 65 - Exhaust System S15403

2004 GMT355 – Colorado/Canyon – Revised 06/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab64PAGEExhaust System T156 (03/43/53)TD000000ATD006086.11

Seite 66 - Exhaust System T15403

2008 GMT355 – Colorado/Canyon – Revised 10/2009Co l o r a d o /Ca n y o n S/T P.U. a n d Ch a S S i S -Ca b65PAGETD006086.12Exhaust System S/T 15653

Seite 67 - TD000000ATD006086.10

Section 2 — FrameHole drilling, welding, modifications, or alterations to the frame assembly are the responsibility of persons performing these operat

Seite 68 - TD000000ATD006086.11

2004 GMT355 – Colorado/Canyon – Revised 06/2007Colorado/Canyon S/T P.U. and ChaSSiS-Cab66PAGETD006086.13Tailpipe Locations S/T15 (000)

Seite 69 - TD006086.12

(Section 2 — continued from previous page)for shorts or other damage which could draw excessive currents and possibly cause an electrica

Seite 70 - TD006086.13

Section 4 — Rear SuspensionClearance to body should be provided for the suspension, axle, driveshaft and tires under the following conditions: (1) Axl

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