Chevrolet CAMARO 2011 Wartungshandbuch

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Turbonetics, Inc. * 14399 Princeton Avenue * Moorpark, CA * 805-581-0333 * TurboneticsInc.com
www.Turboneticsinc.com
INSTALLATION INSTRUCTIONS
TURBOCHARGER SYSTEM:
2010/2011 Chevrolet Camaro SS
P/N 15192
This turbocharger kit is emissions legal per CARB E.O.: D-99-7
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Inhaltsverzeichnis

Seite 1

Turbonetics, Inc. * 14399 Princeton Avenue * Moorpark, CA * 805-581-0333 * TurboneticsInc.com www.Turboneticsinc.com INSTALLATION INSTRUCTIONS TUR

Seite 2 - Read This First

60203_revB Page 10 of 35 11. Disconnect the AC pressure sensor harness. Remove the sensor and O-ring. The shrader valve inside the AC line will pr

Seite 3 - PARTS LIST:

60203_revB Page 11 of 35 TURBO WATER LINE INSTALLATION 1. Locate the two heater hoses where they attach to the thermostat housing on the passenger

Seite 4 - #15194 CAMARO TUNER KIT

60203_revB Page 12 of 35 7. Install 12” of heat shielding over the oil drain hose and secure with zip ties. BATTERY CABLE / OIL FEED LINE IN

Seite 5

60203_revB Page 13 of 35 7. Install and tighten the -4 oil line (with heat shielding) to the fitting as shown, leaving the other end disconnected.

Seite 6

60203_revB Page 14 of 35 2. Loosen the two nuts on each of the exhaust clamps connecting the cats to the cat back exhaust and slide passenger side

Seite 7

60203_revB Page 15 of 35 TURBOCHARGER INSTALLATION 1. Loosely attach the cat to turbo #3 bracket (22141) to the cat to turbo #3 pipe (22127) flang

Seite 8 - FRONT END PREPARATION

60203_revB Page 16 of 35 5. Attach cat to turbo #2 bracket (22139) to the boss on the engine block behind the exhaust manifold with the suppli

Seite 9

60203_revB Page 17 of 35 9. Connect the oil drain line to the fitting previously installed in the oil pan and secure with a pinch clamp. 10. Using

Seite 10 - Install o-ring

60203_revB Page 18 of 35 5. Remove the two bolts from the rear of the A/C compressor. Install the supplied turbo downpipe 2-3 bracket (22142) and

Seite 11 - TURBO OIL DRAIN INSTALLATION

60203_revB Page 19 of 35 7. Install the turbo downpipe #2 pipe (22129) into the space between the A/C compressor and the frame. The flared end sho

Seite 12

60203_revB Page 2 of 35 Read This First Study these instructions completely before proceeding. Engine and/or turbocharger damage may occur if any c

Seite 13 - EXHAUST PIPE REMOVAL

60203_revB Page 20 of 35 10. Install the supplied heat shield onto the turbine housing and secure with safety wire looped around the three metal ho

Seite 14 - Grind off boss

60203_revB Page 21 of 35 16. Tighten the clamps just enough to be snug but still allow a little movement for alignment later WASTE GATE INSTAL

Seite 15 - TURBOCHARGER INSTALLATION

60203_revB Page 22 of 35 4. Attach and tighten the base of the waste gates to the cat to turbo #1 pipe flanges using M8 nuts and lock washers. 5.

Seite 16

60203_revB Page 23 of 35 11. Pre-install 2 ½” clamps onto the turbo exhaust. Slide the tail pipes through the rear valance. Line up the

Seite 17 - TURBO EXHAUST INSTALLATION

60203_revB Page 24 of 35 2. Install the upper radiator tube with two 1 3/8” couplers and #24 hose clamps. Connect the open end of the previously i

Seite 18 - Exhaust tie

60203_revB Page 25 of 35 7. Remove the windshield washer pump from the factory reservoir. Use the supplied loop clamp and 1/4” bolt to secure

Seite 19

60203_revB Page 26 of 35 2. Thread the supplied 1/8” npt to 5/32 hose fitting into the hole in the bottom of the intercooler. Thread a vibration d

Seite 20

60203_revB Page 27 of 35 6. Mount the intercooler to the bottom of the core support as shown using large flat washers and the two M8 lock nuts. Co

Seite 21 - WASTE GATE INSTALLATION

60203_revB Page 28 of 35 3. Remove the Mass Air Flow (MAF) sensor from the factory air box lid. 4. Install the MAF into the supplied intercooler

Seite 22

60203_revB Page 29 of 35 2. Do not remove the white pad from the air filter housing. Place the factory air filter onto the housing and secure by s

Seite 23 - Cut Here

60203_revB Page 3 of 35 #15192 CAMARO TURBOCHARGER SYSTEM PARTS LIST: QTY P/N DESCRIPTION TURBO KIT# 15192 (COMPONENTS) 2 11570 Wastega

Seite 24

60203_revB Page 30 of 35 7. Clean the plastic, apply a small amount of sealant to the check valve and press it into the intake manifold. Remo

Seite 25 - INTERCOOLER INSTALLATION

60203_revB Page 31 of 35 10. Remove the vacuum hose from the brake booster reservoir. Using sealant, install the 1/16 npt to 3/16” barb fitt

Seite 26

60203_revB Page 32 of 35 2. Check that all hose routings are free of any kinks or near any hot or abrasive surfaces that may cause wear over time.

Seite 27

60203_revB Page 33 of 35 ECU REPROGRAMMING 1. Plug the included Diablosport up loader into the OBDII port located underneath the driver’s side dash

Seite 28 - Maf senso

60203_revB Page 34 of 35 4. Follow instructions and after the original backup has been saved, select “Install Tune”*. Follow the instructions unti

Seite 29

60203_revB Page 35 of 35 “NO FAULT / NO HASSLE” WARRANTY PROGRAM: TURBONETICS will repair or replace, at our expense, any new TURBONETICS / Spearco

Seite 30

60203_revB Page 4 of 35 #15194 CAMARO TUNER KIT QTY P/N DESCRIPTION TUNER KIT# 15194 (COMPONENTS) 2 10781 Wastegate Ass'y, 9 Psi

Seite 31 - CLEAN UP

60203_revB Page 5 of 35 P/N 11570 P/N 11491 P/N 11558 P/N 11559 P/N 11560 P/N 11561 P/N 11562 P/N 11571 P/N 31360 P/N 11545-BB P/N 70063

Seite 32

60203_revB Page 6 of 35 P/N 22134 P/N 22135 P/N 22125 P/N 22126 P/N 22127 P/N 22128 P/N 22129 P/N 22130 P/N 22131 P/N 22145 P/N 22144 P/

Seite 33 - ECU REPROGRAMMING

60203_revB Page 7 of 35 P/N 22139 P/N 22140 P/N 22141 P/N 22142 P/N 22143 P/N 11566 P/N 22034 P/N 22122 P/N 22123 P/N 22121 P/N 22132 P/N

Seite 34

60203_revB Page 8 of 35 PREPARING THE VEHICLE FOR TURBO KIT INSTALLTION 1. Jack the vehicle up to a workable height. Secure the vehicle with jack

Seite 35

60203_revB Page 9 of 35 7. Remove 6 bolts securing the metal bumper (3 each side). 8. Remove 6 plastic clips and ambient air temp sensor fro

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